Future-Proofed : Songyuan Go for 200% Digitalization for Absolute Precision & Traceability with Agytek Digital’s MES

Results

Traceability
0 %
Productivity Improvement
0 %
Reduce on Rejection Rate
0 %
Cost Reduction
0 %

Industry
Automotive | Manufacturing

 

Company Size
Malaysia : More than 100 employees

China : More than 3,000 employees

 

Production Line
Seatbelts | Steering | Airbags

 

Product Using
Agytek MES | GMoM

In this Journey

Contact Sales

From shame to shine

100% Traceability with Agytek Digital

Fixed the issue and lit up the whole factory with complete operational visibility

"Beyond my expectation | We hope Agytek can be our consultant | Good service after sales"
Mr. Badrul Hisham
Production Manager
“Can helps a lot to prevent the leakage | Can capture every piece data, it’s quite crucial “
Mr. Jun
Production Supervisor
“Strongly support Agytek MES | Save Time to do rework | No Mix parts “

Mr. Mohd Faiz
Production Supervisor

Get to know Songyuan Automotive Safety System (Malaysia) Sdn Bhd

A public-listed leader in automotive safety, Songyuan Automotive Safety runs 3 manufacturing plants—2 in China and 1 in Malaysia. With over 100 employees in Malaysia, the company produces seatbelts, airbags, steering systems, and advanced electronic safety components for global automakers.

The Challenges

The Era of Digitalization has Arrived, it wasn’t a trend for Songyuan – it was a necessity

The company found itself under mounting pressure from both management and customers to modernize fast. Customers were pushing hard for 100% traceability on every part produced—tracked by the minute and sometimes by the second. Any issue required immediate data retrieval, full visibility, and undeniable proof. Internally, management urgently needed deeper, holistic insights to understand operations, prevent downtime, and make smarter decisions. Faced with rising expectations, data chaos, and the critical need for real-time accuracy, Songyuan’s digital transformation journey became not just important—but absolutely essential for its future.
“Traceability is about ensuring the quality, customers want to see real-time results. At anytime they come to visit, they can see the results. We need to ensure them that we never violate any requirements they set.”
Mr. Badrul Hisham
Production Manager
“Customers have to assume that the quality of all the parts is high and meets the standard requirements because we only have records for every 2 hours per piece, not every second. Operators have to manually ensure that no leakage of NG parts passes to the next line.”
Mr. Jun
Production Supervisor
“Operators mistakenly took the current parts to rework for the previous work order; they mixed up the parts. We have to sort the whole lot, sort at the warehouse, and if it leaks to the customer side, we will need to send manpower to do sorting at the customer’s side, for which the customer will charge us for lost time.”
Mr. Mohd Faiz
Production Supervisor

Agytek Solutions

MES Implementation: The Turning Point for Smart Manufacturing Transformation

When Songyuan rolled out Agytek’s Smart Manufacturing MES, the transition was surprisingly smooth. The system blended into daily operations without major disruptions, and employees from all backgrounds and culture adapted quickly. They saw their work become easier—barcode scans revealed instant quality status, tasks flowed more smoothly, and QC finally became standardized and consistent. 

 

Management quickly noticed the impact. Real-time data, full traceability, and clear insights transformed decision-making. Customers loved the transparency and immediate proof of quality, and many even encouraged Songyuan to digitalize further. With higher efficiency, stronger productivity, and data that spoke for itself, Songyuan didn’t just adapt to digitalization—they embraced it. And it changed everything.

The Impacts

Can’t Afford to Slow Down — Songyuan’s Leap into Deeper Digitalized Solutions

The implementation of Agytek MES required minimal effort, making the transition remarkably smooth. Although the initial phase saw some early adjustment challenges as employees embraced digitalization, the impact of the results quickly outweighed those moments. With MES driving Smart Manufacturing practices, Songyuan underwent a powerful transformation—turning operational gaps into measurable achievements. 

 

Quality downtime improved significantly, production line efficiency surged, and time lost on manual processes dropped sharply. Most importantly, the enhanced transparency and real-time traceability strengthened customer trust and attracted new investments to fuel future growth.

Improve Quality Downtime

Increase Production Line Efficiency

Improve Time Lost

Gained Customer Trust

Gained More Investment

Conclusion

Songyuan’s journey with Agytek proves that smart manufacturing isn’t just a vision—it’s a real, measurable transformation. With seamless MES implementation, improved quality control, higher efficiency, and restored customer confidence, Songyuan now runs faster, smarter, and stronger than ever.

 

Ready to unlock the same results? Transform your factory with Agytek today.